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Breaking Through the Bottleneck: New Technology Holds Promise for Solving the Problem of Frozen Organ Cracking

Release time:

2025-11-28

When biological tissues can be preserved indefinitely in liquid nitrogen at -196°C without losing viability, the vision of an "organ bank" is no longer just a science fiction plot but will become a medical reality that could save millions of lives. Recently, a research team from the Department of Mechanical Engineering at Texas A&M University published a study in Scientific Reports, marking another critical step toward this vision. Building on the milestone experiment in 2023, where the University of Minnesota successfully transplanted a cryopreserved rat kidney, this discovery provides a new foothold for transitioning the long-term cryopreservation of organs from theory to clinical application.

Thermal Stress Cracking: The Core Challenge of Organ Cryopreservation

In deep-freeze preservation technology, vitrification offers a key pathway for the long-term stable preservation of biological samples. This technique converts biological materials into an amorphous glass-like solid at low temperatures, effectively avoiding the damage ice crystals cause to cellular structures. In 2023, the University of Minnesota successfully transplanted a cryopreserved rat kidney and restored its function, achieving a milestone breakthrough in the field.

However, when the technology is applied to larger human organs, scaling effects introduce new challenges. An adult human heart weighs approximately 300 grams and has a volume of several hundred cubic centimeters. Its thermal capacity and the complexity of heat transfer pathways make rapid and uniform cooling extremely difficult. In a -196°C liquid nitrogen environment, thermal stress caused by temperature inhomogeneity becomes the primary cause of organ cracking. When the outer layer of an organ vitrifies and contracts, the interior retains its original volume. The tensile stress generated by this difference, once it exceeds the material's fracture strength, results in penetrating cracks.

Traditional solutions often focus on external thermal management, such as optimizing cooling procedures or introducing electromagnetic heating. However, these methods do not fundamentally address the material's inherent sensitivity to thermal stress. More critically, the types of vitrification solutions used in existing research are limited, with glass transition temperatures generally concentrated between -120°C and -130°C, lacking systematic exploration of the solutions' thermomechanical properties.

 

Innovative Breakthrough: High Glass Transition Temperature Effectively Suppresses Cracking

The team led by Matthew J. Powell-Palm at Texas A&M University adopted a research approach combining experiments, simulations, and AI image analysis, pioneering the establishment of a quantitative relationship between glass transition temperature and thermal stress cracking.

The research team designed four binary aqueous solutions (DMSO, glycerol, xylitol, and sucrose) with different glass transition temperatures, spanning a range of over 50°C. Using a self-built "cryogenic macroscopic imaging platform," they captured high-definition images of the samples during vitrification and rewarming in liquid nitrogen. A DeepLab v3+-based semantic segmentation deep learning model was employed to accurately quantify crack area and distribution.

The experimental results revealed a clear pattern: solutions with higher Tg exhibited significantly smaller crack areas. For example, the sucrose solution with a Tg of -82°C showed almost no cracking, while the DMSO solution with a Tg of -131°C exhibited extensive cracking. Quantitative analysis indicated that for every 10°C increase in transition temperature, the probability of cracking decreased by approximately 30% to 40%.

Using a thermo-mechanical coupled finite element model, the team further elucidated the underlying physical mechanism. Combining the theory that "Tg is inversely proportional to the coefficient of thermal expansion," the study found that high-Tg solutions have lower thermal contraction rates and more sufficient stress relaxation times, resulting in less accumulated stress during cooling and reducing the likelihood of reaching the material's fracture strength.

 

Application Prospects: Providing New Directions for Next-Generation Cryopreservation Technology

This study holds significant importance both theoretically and practically. Academically, it is the first to clearly identify the glass transition temperature as a key parameter for thermal stress regulation, establishing a correlation model of "thermodynamic properties–thermal stress–fracture risk," and providing a new analytical framework for cryobiological mechanics research.

Practically, the study offers new insights for addressing thermal stress challenges in deep-freeze preservation:

Development of New Cryoprotectants: The research suggests that future efforts could prioritize components such as high-molecular-weight sugars to explore composite solutions with higher glass transition temperatures and good biocompatibility, thereby avoiding the inherent risks of traditional low-Tg solutions.

Research on Large-Volume Organ Preservation: The anti-cracking properties and wider anti-crystallization window demonstrated by high-Tg solutions provide potential research directions for improving the success rate of large-volume organ vitrification.

Promoting Technological Advancement: Thermal stress cracking is one of the key obstacles to the clinical application of organ vitrification. The design strategy proposed in this study offers a potential pathway to address this bottleneck from the material perspective.

 

Future Outlook: Providing Technical Accumulation for Organ Bank Development

As the focus of cryogenic medicine expands from cells and tissues to entire organs, solving the problem of thermal stress becomes increasingly critical. The research by Powell-Palm's team suggests that actively regulating the glass transition temperature based on the thermophysical properties of the solution itself may be an effective strategy for achieving high-quality vitrification.

When biological tissues can be preserved long-term and intact at deep-freeze temperatures, the establishment of an "organ bank" for transplantation gains preliminary technical feasibility. This research represents a solid step toward this long-term goal at the scientific and technological foundation level. With the continuous iteration of related technologies, organ banks, once confined to science fiction, may become a reality, bringing hope to millions of patients worldwide awaiting organ transplants.

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